Hypertherm Powermax 45xp Plasma Cutter Review

For many reasons, one might need a plasma cutter. Maybe you are planning for a DIY project or you are a professional mechanic.

Whatever the reason is, having a proper cutting tool is a necessity for many. But it can be a little difficult to find a reliable plasma cutter as there are many unbranded and low-quality ones available in the market right now.

On the other side, there are some great quality one like the Hypertherm Powermax 45xp Plasma Cutter. There are some tools that can achieve people’s trust as those will always get the job done perfectly.

This plasma cutter is like that. Once you have used this Hypertherm Powermax 45xp plasma cutter you will want to reach for this tool again and again.

So, want to know what this toll can offer you? Then read this Hypertherm Powermax 45xp plasma cutter review.

Here in this review, we have talked about all the key features of this tool, its specifications, benefits, and all the important aspects which will give you an idea of how powerful this cutting tool is.

Hypertherm Powermax45 XP Hand System w/o CPC - 20' Leads
  • Small size and light weight provide exceptional portability for a 16 mm (5/8") rated cutting system
  • Patented drag-cutting technology makes the Powermax45 XP easy to use even for first-time operators
  • Smart Sense technology ensures that air pressure is always correctly set
  • Finish jobs faster, with cut speeds 1.5 times greater than oxyfuel on 6 mm (1/4") mild steel
  • Superior cut and gouge quality reduces time for grinding and edge preparation

Features of the Hypertherm Powermax 45xp Plasma Cutter

Performance of the Cutter

The Hypertherm Powermax 45xp plasma cutter can cut metal up to 5/8 inches and the cutting speed is also good. This cutter has used a smart sensor technology that automatically controls the air temperature and helps to get a good performance.

It is a perfect tool for most of the work as this plasma cutter has a cutting power of 45 amps and can have a maximum output of 6.5kw.

Moreover, this Hypertherm Powermax cutter is a half-inch system that comes with a range of abilities and great cutting power.

It has also included the torch technology for which one can cut through metals with a thickness of half to one inch.


There are not many control buttons in the Hypertherm Powermax 45xp plasma cutter, so it is not confusing at all. There is a power on/off switch which you need to press, and the tool will start immediately.

There is only one single button through which one can switch over different modes like cutting, marking or gouging. For marking and gouging, there is the same setting system.

Furthermore, there is also a control panel where you can dial the output power from 10 to 45. Once you have chosen the specific setting after that the tool will apply the proper air pressure.


If there is one reason, for which anyone should choose this plasma cutter then because it is versatile. The Hypertherm Powermax 45xp plasma cutter can cut through different metals. The metal just needs to be 16 millimeters thick or thinner than that. So, you can understand that with just this tool you can work on many surfaces which made it versatile. You can easily switch from one metal and it will perform the same.

Ease of Use

The Hypertherm Powermax 45xp plasma cutter is a perfect tool for the first-timers. Yes, it is that easy to use. If you have never used a plasma cutter before then just go for this one. The air supply, ground lock, and torch everything will be placed automatically and quickly, so as a beginner you get that ease of use. Lastly, it is super simple to set up, you don’t need to follow any long-complicated manual.


Now, a plasma cutter is a tool that you might don’t want to buy very frequently. Therefore, you need something which can last for years. This amazing plasma cutter from the Hypertherm Powermax also meets that criteria. It is robust and will serve you for a long period.

Industrial grade materials have been used to make all of the cords and the very first use you will feel the strength of this tool.

As we have mentioned before, Hypertherm Powermax has used a smart technology to control the air pressure, and this technology makes sure there are no malfunctions. With proper care and use, this one tool will surely be going to last for a decade. Though the tool doesn’t need a lot of maintenance.

Weight and Size

The weight of this plasma cutter is 35lbs which made it lightweight. The size of the Hypertherm Powermax 45xp is also not that big. All in all, it is super easy to carry. You can easily carry it on your bicycle and move to different places for work. People work on metal construction sites and need to carry their tools every day they love to use this plasma cutter.

Here are our top 3 picks of Hypertherm Powermax Plasma Cutter:


  • Dimension: 17.4×6.8×14.1 inch
  • Torch: 20’
  • Output Voltage: 145 VDC
  • Do not require any battery to use.


  • Will deliver precise cutting result
  • Portable, lightweight and easy to use
  • Can be used for different work on different metals
  • Great for beginners
  • Powerful, compact and sleek-looking
  • Has included Smart Sense Technology which controls the air pressure
  • Great speed


  • Doesn’t come with a built-in compressor
  • A little bit pricy

Hypertherm Powermax45 XP Plasma Cutter

Frequently Asked Questions

1. Where is Hypertherm Powermax 45xp made on?

A: It is made in America and its an American brand.

2. Does it come with a CPC port?

A: No, but one can purchase a CPC port separately.

3. What is the warranty period?

A: For the power supply the Hypertherm Powermax 45xp gives a 3-year warranty and for the torch one-year warranty.


To sum up our Hypertherm Powermax 45xp plasma cutter review, we want to say that this a power-packed tool that comes with great versatility and portability.

The price might seem a little high for some people, but it is worth your money.

A cutting tool that is easy to use and can cut precisely. It does exactly what it says. There is no major complaint against this tool.

Therefore, if you are looking for a well-built good quality plasma cutter then this the product that you need.

Leave a Reply

Your email address will not be published. Required fields are marked *