Stud heads are preferred to head bolts especially by owners of diesel trucks with high-powered engines or folks who would like to upgrade their vehicles torque or horsepower because of their resistance to fatigue and their ability to clamp down the cylinder head with more force than bolt heads.
If you own a Ford truck that is fitted with the heavy-duty PowerStroke engine with an impressive horsepower up to 325 then you might require to shop for quality stud heads that should assist you to get better performance and power out of your engine.
However, getting the right stud heads for a 6.0L PowerStroke engine is not an easy task seeing as there are a lot of products out there that you can choose from but might not offer good enough quality and value for money.
This post is a guide that is intended to assist you to find the best replacement head studs for your Ford truck that will up your vehicle’s performance and save some dollars by avoiding gasket failure.
We shall also be looking at some of the pros and cons of the products on our list and a guide on what to look for when shopping for a supreme quality head stud kit.
IN A HURRY? Here’s Our Top Picks…
Last update on 2021-01-20 / Images from Amazon Product Advertising API
Top Rated 5 Head Studs for 6.0 PowerStroke
1# APR 247-4202 Stud Kit
- Lubricate the both sides of the washers with ARP ultra-Torque Fastener Assembly Lubricant then place them over the studs onto the cylinder head spot faces.
Last update on 2021-01-20 / Images from Amazon Product Advertising API
When it comes to stud kits and replacement parts for the Ford 6.0 PowerStroke no brand probably does it better than APR; an industry-leading brand popular because their products are made using state-of-the-art design and high-quality products that last longer.
The APR 247-4202 stud kit is a testament to the superiority of APR parts. This product is made to fit the Ford PowerStroke engine and is made with high quality 8740 alloys which allow it to offer a very impressive tensile strength of up to 200,000 psi.
The head studs have a horsepower rating of 700 horsepower which means it should perfectly fit and handle your heavy-duty 6.0 PowerStroke engine and are also perfectly cut to align the cylinder heads and gaskets without errors or too much hassle. To improve the look of the component and reduce wear, the components are coated with black oxide.
Things We Like:
- The head studs and other components included in the kit are made from high-quality materials
- It has a decent tensile strength of 200,000 psi
- The heads are coated using black oxide
- Offers great value for money
Things That Could Improve:
- It isn’t a great fit for powerful engines with horsepower rating more than 700
2# Xotic Performance 6.0L Head Stud Replacement Kit
- DIRECT FIT REPLACEMENT - Fits 2003 2004 2005 2006 2007 F-250 F-350 F-450 F-550 & 2004-2005 E-350 CLUB WAGON & EXCURSION 6.0L Diesel Ford Powerstroke Models. Engineered to unleash more performance out of your vehicle. Centerless ground to assure perfect concentricity. Please see vehicle compatibility above to ensure accurate fitment.
- ULTRA STRENGTH - XOTIC 7200 material properties allow for far greater tensile strength compared to 8740 chromoly steel head studs. Rated at 220,000 psi tensile strength. Threads rolled after heat treatment for optimum fatigue strength. Ample clamping strength prevents cylinder heads from lifting.
- EASY INSTALLATION - Broached stud ends install & make cylinder head removal easier. Installation manual is included with drawn diagrams to ease the installation process. Head studs are designed to retain cylinder seal even with today's extreme high pressure turbo systems. These studs far exceed clamping forces provided by standard Ford head bolts.
- KIT INCLUDES - 20x Heads Studs, 20x Nuts, 20x Hardened Parallel Washers, 1x Fastener Assembly Lubricant & Instructions Manual. Black oxide finish protects from wear and tear. Hardened parallel washers allow for uniform load distribution and accurate torque readings.
- WORRY-FREE PURCHASE - Xotic Performance is dedicated to offering LIFETIME WARRANTY and full money back guarantee if you aren’t satisfied. Rigorous quality inspections are undertaken to ensure premium product standards.
Last update on 2021-01-20 / Images from Amazon Product Advertising API
If you are looking to invest in a durable head stud kit with top quality components that will allow you assemble your cylinder heads with high clamping force for safety and higher engine performance for your heavy-duty PowerStroke 6.0L engine then you should consider shopping for the Xotic Performance head stud replacement kit.
First off, if you are looking for a kit that offers more in terms of value for money, this is a product you should consider because the kit comes with 1 fastener assembly lubricant.
When it comes to the features of the head stud itself, Xotic performance head studs are made with premium steel alloys that are very durable and offer an exciting tensile strength rating up to 240,000 psi.
Thanks to its design and the heat treatment technique used during the manufacturing of this product, it also delivers high-level fatigue strength. Also, the stud heads feature a broached end design that makes assembly and removal of cylinder heads easier. The product is coated with black oxide finish to protect it from wear and tear.
Things We Like:
- Built to withstand high pressure in turbo engines while keeping cylinder seal in place
- Comes with assembly lubricant and user manual for easy installation
- Made from durable material and offers a tensile strength of up to 240,000 psi
- The product has a lifetime warranty warranty
- It should last longer than most other products and won’t rust
Things That Could Improve:
- It is a bit pricey
3# Limicar Cylinder Head Stud Set
Last update on 2021-01-20 / Images from Amazon Product Advertising API
Another leading brand that is trusted by Ford truck owners in need of replacement head studs for 6.0L PowerStroke is Limicar and their replacement head studs are pretty much top-notch an are manufacture using industry best techniques.
The replacement heads are carefully threaded and heat-treated to improve its structural strength. Also, this product is exciting because the stud heads because they are able to withstand high temperature and pressure changes in powerful turbo engines.
Again, when it comes to design with precision cuts that give them balance and provide precise alignment without errors.
Things We Like:
- Manufactured using heat treatment for high-level structural integrity
- Can withstand high pressure and temperature in turbo systems
- Has a straight and concentric shape for better alignment
Things That Could Improve:
- It isn’t easy to install
4# ARP Mahle Head Studs and Gasket Kit for 6.0 PowerStroke
- ARP Studs
- MAHLE Black Diamond Head Gaskets
- Master Intake Gasket Set with Injector O-rings and Turbo Hardware
- Exhaust Manifold Gaskets
Last update on 2021-01-20 / Images from Amazon Product Advertising API
If you will like to improve on or replace your truck’s worn out stud heads and also other gasket components then this product should be perfect for your needs.
The studs are made from 8740 alloys and are built to last and withstand high temperature and pressure produced by turbo systems.
It has a remarkable tensile strength rating and horsepower ratings of 200.000 psi and 700 horsepower respectively. The other gasket parts contained in the kit are also made from high-quality materials
Things We Like:
- Head studs and other components are made from high-quality materials
- The heads have a tensile strength rating of 200,000 psi
- The product is expensive but offers great value for money
Things That Could Improve:
- The kit is pricey
5# Sunluway Replacement Head Stud Kit
Last update on 2021-01-20 / Images from Amazon Product Advertising API
If you are shopping for a great stud head replacement kit for Ford 2003-2007 PowerStroke 6.0 this head stud replacement kit that is constructed to last.
The stud heads are made from Chrome Moly 8740 alloy and coated with black oxide finish to prevent wear and tear. What’s more? The replacement heads have a tensile strength rating of 220,000 psi which means it is able to withstand high temperature and pressure.
Things We Like:
- Offers superior tensile strength
- It features a concentric design
- The stud heads are coated with black oxide finish for improved durability
- It is budget-friendly and offers great value for money
Things That Could Improve:
- The product tends to rusts according to customer reviews
Best Head Studs for 6.0 PowerStroke : Ultimate Buying Guide
When shopping for replacement heads for your 6.0 PowerStroke studs the following are the factors to consider:
What Components Are Contained in The Kit
If you are ordering a head stud kit online to replace your worn-out heads or upgrade on the bolt heads you must take a look at the product description to ensure that it contains all the components required for the installation including washers and nuts. Products that contain extra like assembly lubricants offer great value for money.
Product Quality
There are a lot of replacement head kits from different brands available online but you have to ensure that you only invest in a product that is of high quality. A good tip to find the best product is to check out reviews like this one and also research customer reviews on the products on your favorite online store. Avoid products known to have defective components.
Compatibility
Before making a decision on the product to buy, you must ensure that the replacement heads are the right fit for your truck model, it terms of size and design.
Head Studs for 6.0 PowerStroke Frequently Asked Questions (FAQs)
When Should I Replace Head Studs?
You should immediately change head studs when you notice signs of corrosion or thread galling for safety and performance reasons.
What Is The Best Material for 6.0 PowerStroke Head Studs?
Head studs are made from different materials but the ones that you should choose are heads that have high tensile strength. When shopping for heads for 6.0L PowerStroke it is best to choose a product that has a tensile strength of up to 200,000 psi.
Should I Lubricate Heads?
Yes, it is best to sufficiently lubricate the head stud to allow for easy alignment and prevent thread galling.
Conclusion
Your truck deserves the best replacement parts especially when it comes to head studs so you can get the best out of our vehicle and enjoy better and higher power engine performance. These products should be available on your favorite online stores, so you can check out a few of these sites t find out the one that offers a better deal.
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