Top 6 Best Welder For Exhaust Pipe (with Buying Guide)

Looking for the best welder for exhaust pipe?

Well, we believe if you’re reading this post, it’s most probably because you’re looking forward to welding an exhaust pipe, but you’re not sure as to which brand of welder you should lay your hands on.

In order to save you from risking your money buying a welder that you may end up throwing in the junkyard after a few weeks of use, we have reviewed the top 6 welding machines for exhaust pipe welding, laying down the pros and cons of each of these welders.

The welders listed in this review are particularly the best for welding exhaust pipes since they can weld a range of various thicknesses of metals.

After reading this review, you will discover the best welder models for exhaust pipe, their pros and cons, also learn how to use them safely.

You will also learn how to seek for the best welding machine for exhaust pipe. Len us some of your time and enjoy.

Here are our top 3 picks if you are in a hurry:

Last update on 2024-08-25 / Images from Amazon Product Advertising API

Best Welder For Exhaust Pipe Reviews

1. Hobart Handler 190 with SpoolRunner 100

Last update on 2024-08-25 / Images from Amazon Product Advertising API

Looking to weld aluminum with no hassles? This is yet another excellent product of the renowned Horbart brand. Quality and durability of welders from Horbart have never been compromised.

The Horbart Handler 190 with Spool-Runner 100 is a powerful yet portable wirefeed flux cored and MIG welding machine designed to excellently weld stainless steel, aluminum, mild steel, flux core etc. with much ease. The generous welding parameters allow the operator to weld 24 gauge to 5/16″ steel in a single pass.

This welder is great for those who want to work on household projects, exhaust systems, heavier farm projects, or even auto body fabrication requiring extra power. Loaded with standard features such as seven output voltage settings and the dual groove quick-change drive rolls makes the Handler 190 very powerful and versatile.

The Horbart 190 comes spoolgun ready for aluminum jobs. Simply plug-in the SpoollRunner 100 gun to prevent issues that sometimes come with aluminum wire welding. One good thing is that you don’t need any extra adapter or control box when connecting the spool gun.

Additionally, there is a selector switch to assist you to switch guns easily. Not only that, this welder is loaded with lots of amazing features you hardly see in other models.

Things We Like:

• Quality and durability
• Powerful and professional results
• Enhanced magnetics and wire feed speed
• 7 voltage selection
• Improved arc performance
• Easy to set up and use

Things That Could Improve:

• The voltage control should have been better

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2. Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder

Last update on 2024-08-25 / Images from Amazon Product Advertising API

Lotos 200ACDC is a compact, powerful welding machine that operates on a dual voltage mechanism. This welder is versatile and offers the operator a simple array of controls to precisely set the machine. This in order to perform effectively under a varied range of conditions and demands.

The machine features a square wave inverter technology which helps to smoothen the operation of this welder while enabling accurate welding of exhaust pipes and fine aluminum. The operational mechanism in this welder allows the operator to quickly switch from 110V to 220V using the adapter plug.

This helps produce AC/DC 200 amperage for TIG and stick welding. The machine is highly affordable, easy to learn and can be used to get industrial-grade performance delivered.

The advanced cool system ensures the welder is stable for efficient performances. Among the benefits you will enjoy from using this welder include stable welding arc, easy arc starts, Deep weld pool and beautiful welding shapes. The Dual-voltage capacity allows the welder to run smoothly on 110V 50/60 Hz power, or 220V 50/60Hz.

Package includes TIG torch, power supply, MMA/Stick clamp, Argon regulators, foot pedal, consumable Set, ground clamp and 220V/110V converter clamp.

Things We Like:

• Ideal for welding mild steel, stainless steel, aluminum and other metals
• Automatic dual voltage
• Advanced cooling system
• HF start hand torch control
• Deliver clean, spatter free and attractive welds
• Provides Deep weld pool

Things That Could Improve:

• The controls may be somehow confusing to first-time users
• The argon regulators need to be improved

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3. Power 140C 120V MIG Welder 140A

Last update on 2024-08-25 / Images from Amazon Product Advertising API

Looking to get a professional finish on your weld? Well, that’s what the Power 140C MIG welder is designed to make you achieve.

This MIG welding machine is designed for a wide assortment of thin aluminum and steel welding processes, including automotive works. With this DIY welder, you can say bye-bye to those little car repair expenses that might end up increasing your budget enormously in the long run.

The Power 140C 120V MIG welder is built from high-quality materials for long-lasting use. If you are looking for a durable yet portable welder for exhaust pipe that you can move easily from place to place, you definitely need to consider the Power 140C 120V welding machine.

It’s extremely compact and lightweight. This unit features great arc start that makes getting started a lot easier. It weighs about 70 pounds and measures 14 by 10.5 by 18.6 inches. Even though the Power 140C welder is a small machine, it gives you 20% duty-cycle at 90 amps power output consuming only 120 volts. Above all, this unit has a handy voltage control which enables the user to fine-tune the arc to suit his needs.

Things We Like:

• Welds up to 5/6″ steel using (FCAW-S)
• A wide amp welding output range (30-140)
• Great arc starts
• Outstanding performance
• 3 years warranty
• The wire-drive system is made of highly durable cast aluminum assembly

Things That Could Improve:

• Wire feed issue
• Cannot be operated at high amps using common home generators

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4. Miller Electric 120/240VAC, 1 Phase

Last update on 2024-08-25 / Images from Amazon Product Advertising API

One of the biggest indicators that shows the uniqueness of this welder is the user’s ability to adjust the wire feed speed and the welding voltage.

The Milermatic electric 120/240VAC 1 phase is designed to give the user total control. Moreover, the Miller Electric comes with a new style ground cable as well as aluminum wire feeder for superior user experience. With about 120 amps power output, the Miller electric MIG 120 welding machine can help you accomplish a wide array of welding jobs.

That’s not all, this unit also features advanced Auto SetTM, Smooth Start TM, Quick SelectTM Drive Roll, Angled cast aluminum drive system, Thermal overload and Fan-on-demand phase.

With this powerful welder, you can weld a broad array of metal of varying thicknesses, from mild steel to stainless steel, to carbon steel and aluminum. For aluminum materials, 24 gauge to 3/8 inches, whereas, for stainless steel, 24 gauge to 1/4 inches.

You can as well use a wide range of welding wire, from 0.023 inches to 0.0035 inches for solid steel, and 0.030 to 0.045 inches for flux core wire. With a power requirement of 120V, you can simply connect the welder to your existing wall outlet.

The Miller electric 120 is ready to weld, this machine comes with 10 feet M-10 MIG gun, 10 feet work cable sample spool of 0.030 inches and contact tips among others.

Things We Like:

• Advanced Auto-SetTM
• Thermal overload protection
• Angled cast-aluminum drive system
• Extremely portable
• Lays pretty good beads
• Built-in Gas solenoid valve

Things That Could Improve:

• High-quality product but little expensive
• Open circuit board

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5. Lincoln Electric Weld Pak 140 HD Wire-Feed Welder

Last update on 2024-08-25 / Images from Amazon Product Advertising API

Lincoln Electric weld pak 140 is a compact, budget-friendly light duty welding machine purposely designed for occasional users. This lightweight welder is perfect for light home project, farm repair and minor auto body repairs. This machine is ready to weld; the Lincoln Electric Weld Pak 140-HD K2514-1 wire feed welder came fully assembled in a box.

Therefore, the settings are pretty quick and easy; you can use it right out of the box. The machine provides incredibly smooth welds.

Welding machines with flux-cored wires are particularly handy, most especially because you don’t have to use a shielding gas. The Lincoln Weld Pak 140HD is one of such welder. It’s an MIG welder that comes with a flux-cored welding wire, you don’t need a separate gas tank to weld.

Moreover, the Lincoln Weld Pak 140HD K2514-1 gives an out of 20% duty-cycle at 70A. This means it can operate uninterruptedly for 2 minutes at 70 amps before requiring an 8 minutes rest.

That’s not all, this unit comes with an 8-foot power cord, 8-foot clamp cable and a gas hose. You can use it to weld 1/8″ thick metals. Another plus to this welder is the ability to adjust the wire feed speed.

Things We Like:

• Budget-friendly
• Lightweight and compact
• Deliver Consistent arc
• Well designed and constructed
• Versatility

Things That Could Improve:

• Motor circuit issues
• 20% Duty cycle at higher amperage above 90A
• The welder is great but pricey

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6. SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder

Last update on 2024-08-25 / Images from Amazon Product Advertising API

The SUNGOLDPOWER 200 amp welder is a well built, compact welding machine that is suitable for both light and heavy industrial projects. With this unit, the wire feed speed and the welding current can be adjusted to suit your needs.

The welder is loaded with amazing features that make it ideal for welding exhaust pipes of varying thicknesses. This welder runs smoothly all the time, this is because it uses high quality circuit board and transformer.

That’s not all, this welder is suitable for welding mild steel, stainless steel, aluminum, carbon steel, iron and other metals. And can deliver industrial type of power output on both 110V and 220V.

Though this model does not come with a spool gun, it’s capable of welding aluminum materials of varying thicknesses. There’s a selector switch for spool gun or MIG gun which makes switching guns quick and easy.

The SUNGOLDPOWER 200 amp also features multifunction MIG/MMA/ARC IGBT technology, overheat protection, dual voltage, circuit board and transformer.

Things We Like:

• Multifunctional MIG/MMA/ARC IGBT Technology
• Suitable for stainless steel, mild steel, carbon steel, aluminum, iron and other metals
• Easy and simple to operate
• The arc is easy to start, very stable and cause minimal spatter
• Dual voltage
• Cooling system

Things That Could Improve:

• It would have been great if it has a digital readout for amps and not just a dial
• It does not come with a spool adapters

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Buyers Guide: Things to know before buying welder for exhaust pipe.

Whenever you made-up your mind to purchase a welder for exhaust pipes, make sure you check the following qualities.

The power

There are two factors you need to consider under power; power output and input.

·         Power output

The first factor to consider when shopping a welder for exhaust pipe is the power output you are targeting. This depends on the kind of work you will be doing and how frequent you will be doing it. For minor home projects, a 100 amps welder should be enough. But for heavy industrial applications, a welder that can deliver a maximum of 140 amp would be better.

·         Power input

You might want to consider something that requires little to give you more. This means the input power should be lower than the output power as this help reduce the electricity cost. Ideally, a 140 amp welder will require 120V to power.

Duty cycle

Duty-cycle refers to the amount of time within 10 minutes that a welder can perform without overheating. The duty cycle is usually expressed in percentage. For example, you may find it written as 40% at 100A. This means the welder can operate effectively non-stop for 4 minutes before requiring 6 minutes to rest.

Normally, a lower power output allows the user to Weld for longer periods without requiring to rest. For instance, the same machine can run at 80 amps for 6 minutes before requiring a 4 minutes rest.

Portability

Welding machines vary in weight from tens to hundreds of pounds depending on the size of the machine. Bigger machines usually have higher output power but heavier. Some of the questions you need to ask yourself are, “How much space do I really have? Will there be need to shift the welder’s position from time to time? If any of your answer to these questions is negative, you may need to consider a smaller size machine.

Note: Don’t always mind the size, because there are some small size welders that can deliver much higher power output than the bigger ones.

Wire feed speed

This refers to the speed at which the welding wire is fed to the gun. If the feed speed is too low, the welding wire will quickly disappear when it touches the metal, and this results in an unsightly, uneven, messy and inadequate weld.

On the other hand, the wire might stretch from the gun if the feeding speed is too high. This will left you with too much wire and will cause much spatter.

The best welder for exhaust pipe comes with automatic wire feed settings. Hence, the speed is adjusted automatically based on the power.

Safety features

Great welders have built-in safety features in order to keep you safe from harm. Some of which include;

Thermal overload protection: this helps to prevent you from going beyond the appropriate duty-cycle. It shuts the machine automatically at the end of the cycle in order to prevent overheating. Though not all welders have this feature, it is super great as it helps even prolong the welder’s life. Another important feature is the built-in contactor which instantly cools down the wire till the trigger is pulled.

Warranty

This is also a factor worth considering. The best welder should have at least one year warranty but 3 to 5 would be great. We will advise you go for a welder that has a clear return policy. This is because if the welder should have any problem (which will be apparent once you start to use it), you can easily return it and get a replacement or a refund.

Conclusion

Having reviewed the 6 best welders for exhaust pipe available in the market, choosing the best welding machine that will meet your requirements and that will perfectly suit your needs should not be an issue again.

Note that, each of the six different machines reviewed in this article has unique and remarkable features.

Therefore, which among these welders will best suits your needs depends on the project you want to handle and the specific features you are looking for.

Whether you’re on a tight budget, you wouldn’t want to buy a poor quality welder that will end up becoming a problem for you. Make sure you select the one that will efficiently serve you well.

With all the advantages and disadvantages of each welder highlighted, we hope you can select the one that best suits your needs.