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Best Plasma Cutter With Built In Air Compressor for 2022: Our Top 8 Picks!

Last Updated January 22, 2022 By Editor | Disclaimer: As an Amazon Associate I earn from qualifying purchases.

Best Plasma Cutter With Built In Air Compressor

Is it getting hard for you to be carrying an air compressor and a plasma cutter together all around?

If yes, then what you need is one of the best plasma cutter with built in air compressor. An onboard air compressor is required for the ultimate in portability of a plasma cutter which in many cases requires a sacrifice of performance.

However, there are plasma cutter models with a built-in air compressor that manages to offer a highly portable, lightweight design, in addition to performance that nearly matches models requiring an external air compressor.

Keep reading to find out.

IN A HURRY? Here’s Our Top Picks…

Model Name
Thermal Arc 1-1110-1 Air Cut 15C Plasma System
Top Pick
Hypertherm 088096 Powermax 30 AIR Hand System with 15' Lead
Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown
Forney 317 250 P+ Plasma Cutter with Air Compressor,Green
Image
Thermal Arc 1-1110-1 Air Cut 15C Plasma System
Hypertherm 088096 Powermax 30 AIR Hand System with 15' Lead
Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown
Forney 317 250 P+ Plasma Cutter with Air Compressor,Green
Prime
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Customer Reviews
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Dimensions
23.1x11.4x12.3 inches
16.5x7.7x 3.1 inches
16.5x18.5x11.2 inches
15x7.5x14 inches
Weight
33 lbs
35 lbs
31 lbs
38.9 lbs
Details
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Check Price on Amazon
Check Price on Amazon
Check Price on Amazon
Model Name
Thermal Arc 1-1110-1 Air Cut 15C Plasma System
Image
Thermal Arc 1-1110-1 Air Cut 15C Plasma System
Prime
-
Customer Reviews
-
Dimensions
23.1x11.4x12.3 inches
Weight
33 lbs
Details
Check Price on Amazon
Top Pick
Model Name
Hypertherm 088096 Powermax 30 AIR Hand System with 15' Lead
Image
Hypertherm 088096 Powermax 30 AIR Hand System with 15' Lead
Prime
-
Customer Reviews
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Dimensions
16.5x7.7x 3.1 inches
Weight
35 lbs
Details
Check Price on Amazon
Model Name
Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown
Image
Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown
Prime
Customer Reviews
-
Dimensions
16.5x18.5x11.2 inches
Weight
31 lbs
Details
Check Price on Amazon
Model Name
Forney 317 250 P+ Plasma Cutter with Air Compressor,Green
Image
Forney 317 250 P+ Plasma Cutter with Air Compressor,Green
Prime
-
Customer Reviews
-
Dimensions
15x7.5x14 inches
Weight
38.9 lbs
Details
Check Price on Amazon

Last update on 2023-03-09 / Images from Amazon Product Advertising API

How Does A Compressor Built-In Plasma Cutter Work?

A compressor has pistons that move up and down continuously. The air is sucked in by the movements and stored inside a pressure container. The container thus gains more and more compressed air. The more air there is in the container, the higher the air pressure inside. Each compressor is set to maximum air pressure. If the pressure is too high, the air automatically escapes from the container.

Do Plasma Cutters Have A Compressor?

In most cases, plasma cutters do not have built-in compressors. The devices are then dependent on an external air supply. If you buy a plasma cutter, you should check before if you have a compressor available. Compressor built-in plasma cutters are generally more expensive than regular plasma cutters that rely on an external compressor.

Do These Machines Function Like Normal Plasma Cutters?

Yes, these machines function like normal plasma cutters with few exceptions. The major difference there is between plasma cutters with built-in air compressors and units without is the duration of a single cut.

The fact being that the machines with compressors can only cut metal for a set duration of time based on the amount of air the unit can provide.

The amount of time that a plasma cutter can cut depends on the size of the machine and the particular brand that you purchase.

There are variations in the machine so it’s worth looking at the specifications of the machine to find this number. At the same time, you should note that some machines can maintain enough pressure to cut without having to rest at all.

This is a feature commonly found on more expensive machines.

Why Is A Plasma Cutter With Air Compressor Useful?

  • A plasma cutter with a built-in air compressor offers comfort as you are always ready to cut without moving different equipment around. It is very important to have convenience when working on a project, especially if it requires high levels of concentration and focus so that mistakes can be avoided.
  • With a built-in air compressor, you do not have to worry about the possibility of running out of air when using your plasma cutter. There is also less chance that you may find yourself stranded without access to an external air compressor as well, so in essence, it really helps eliminate some potential headaches and unnecessary worrying.
  • Many people love the idea of using their plasma cutter without having to worry about external air compressors. With a built-in air compressor, you can use your plasma cutter comfortably in just about any environment, without the hassle of working with an external air compressor.

Best Plasma Cutter With Built-In Air Compressor Reviews


1. Hypertherm Powermax 30 AIR Hand System

Hypertherm 088096 Powermax 30 AIR Hand System with 15' Lead
Hypertherm 088096 Powermax 30 AIR Hand System with 15' Lead
  • Operate it anywhere with the internal air compressor
  • Plug into any 120 or 240 V power with Auto-Voltage technology and included plug adapters
  • Highly portable. The smallest, lightest weight system in its class
  • New AIR T30 torch is rugged and designed to withstand the toughest environments
  • Do more in less time. Fast cutting speeds and superior cut quality result in less secondary operations
Check Price on Amazon

Last update on 2023-03-08 / Images from Amazon Product Advertising API

The Hypertherm Powermax 30 Air Hand System comes with quite a small size and light-weightiness and at the same time with an internal compressor, which makes it a highly portable plasma cutter.

The portability of this plasma machine makes and enables thick metal cutting just about anywhere there is single-phase power. All you need to do is simply plug it in, get the work clamp attached and yes, you are ready to cut.

Another major benefit of this machine is that it already comes with an internal compressor which immediately eliminates the need for an external air compressor and filters to operate the plasma system.

The fast cutting speeds and superior cut quality of the Hypertherm Powermax 30 Air Hand plasma system enable you to finish jobs quicker and in a very smart and clean way.

It is a great option for a plasma cutter since you can operate it anywhere with the internal air compressor and also plug into any 120 or 240 V power with Auto-dual Voltage technology and included plug adapters.

Also, the AIR T30 cutting torch is rugged and designed to withstand the toughest environments. With the Hypertherm Powermax plasma cutter, you can do more in less time, especially due to its fast cutting speeds and superior cut quality which result in less secondary operations.

Pros

  • It is highly portable, in fact, the smallest, lightweight system in its class.
  • It has fast cutting speed and superior cut quality.
  • It comes with an internal compressor which makes it easier to use.
  • You can operate it anywhere there is a single-phase power.
  • Rugged and designed to withstand the toughest environments.

Cons

  • It is relatively expensive.
  • It cannot cut thicker metal.

2. Thermal Arc Air Cut 15C Plasma System

Thermal Arc 1-1110-1 Air Cut 15C Plasma System
Thermal Arc 1-1110-1 Air Cut 15C Plasma System
  • This unit comes standard with a built-in air compressor
  • Weighs only 29 pounds, almost 50% lighter than the competition
  • 1/8 inch (3 millimeters) recommended cut, 3/16 inch (5 millimeters) maximum capability
  • 120 volt, 15 amp plug standard
  • 25% more cutting power provides 25% faster cut speeds than the competition
Check Price on Amazon

Last update on 2023-03-09 / Images from Amazon Product Advertising API

The Thermal Arc Air Cut 15C is a plasma cutting system that is portable and it offers 15 amps, PCH 10 Torch with a 70-degree head, 20-foot leads, 110/230 volts, 1 ph, and 50/60Hz.

This system features an internal air compressor which means it works fine without the need for any external air compressor. This plasma cutting system has a superior cutting capacity of 1/8 inch and faster cut speeds of 25% more cutting power.

The Thermal Arc Aircut 15C comes standard with a built-in air compressor and still, it weighs only 29 pounds which is almost 50% lighter than the other plasma cutting systems. It also has a 1/8 inch (3 millimetres) recommended cut, 3/16 inch (5 millimetres) maximum capability, with 120 volts, 15 amp plug standard. This plasma cutting system has about 25% more cutting power which in turn provides 25% faster-cut speeds than the other plasma cutting systems.

Pros

  • This plasma cutting system is very portable.
  • It has an internal air compressor.
  • It is a lot lightweight than most plasma cutting machines.
  • It has about 25% more cutting power than other plasma cutting systems.
  • It can be used anywhere there is a 120volt, 15amp power supply.

Cons

  • It is not made for unfavorable outside environments.
  • It is quite expensive.

3. Hobart Airforce 120V Plasma Cutter with Built-In Air Compressor

Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown
Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown
  • Built in Air Compressor
  • Cuts faster than oxy fuel
  • Smaller heat-affected zone for less warping
  • No gas pressure settings for flame tuning needed
  • More precise cut, thinner kerf, less slag to clean up
Check Price on Amazon

Last update on 2023-03-09 / Images from Amazon Product Advertising API

The Hobart Airforce 120V Plasma Cutter is a plasma cutting system that is quite portable and ready to cut metal, once out of the box.

The Airforce 120V has inverter technology, which provides the powerful cutting ability in a compact lightweight, where the weight is only 27 lbs. – package.

In addition to all that, the Hobart Airforce 120V comes standard with a built-in air compressor, which makes it always ready to cut out of the box. With the pre-set pressure, the Airforce 120V is a lot easier to use.

All you need to do is to just pull the trigger and begin cutting in the instant.

A major benefit of the Hobart Airforce 120V plasma cutter is the fact that it comes ready-made with the built-in air compressor which means an external air compressor is not required for its operations. Hence, it is a machine ready to cut out of the box and also no gas pressure settings for flame tuning are needed.

This plasma cutting system cuts faster than oxyfuel and it has a smaller heat-affected zone for less warping. Also, it gives a greater cut quality with a more precise cut, thinner kerf, less slag to clean up.

Pros

  • This plasma cutter is portable.
  • It cuts faster than oxyfuel.
  • It gives a greater cut quality with thinner kerf, less slag to clean up and a more precise cut.
  • It does not require any external air compressor.
  • No gas pressure settings for flame turning is required.
  • It has a smaller heat-affected zone for less warping.

Cons

  • It is relatively expensive.
  • It cannot be used to cut some very thick metals.

4. Forney Plasma Cutter with Air Compressor

Forney 317 250 P+ Plasma Cutter with Air Compressor,Green
Forney 317 250 P+ Plasma Cutter with Air Compressor,Green
  • Uses electrical arc and compressed air to cut steel, aluminum and other conductive metals
  • Drag torch technology allows you to move torch directly across the metal surface for precise cuts
  • Easy to use and operate
  • Comes with a built-in air compressor and lightweight inverter power supply
  • Thermal overload protection
Check Price on Amazon

Last update on 2023-03-09 / Images from Amazon Product Advertising API

Forney Plasma Cutter with Air Compressor is a plasma cutting machine that uses an electrical pilot arc and compressed air to cut mild steel, aluminium and other conductive metals.

It has drag torch technology which makes it possible for you to move the torch directly across the metal surface for precise cuts. The Forney Plasma Cutter is quite easy to use and operate without much technicalities or professional know-how.

This plasma cutting system comes with a built-in air compressor and a lightweight inverter power supply. It has thermal overload protection and integrated consumable storage together with an integrated air pressure regulator and dryer.

It also possesses a removable torch, ground cable and ground clamp for easy repairs and there’s a torch wrap for storage. It uses a 15′ power cable, ground cable and torch lead. Versatility: Portable and generator-friendly.

It has two consumable kits for either maximum performance – or maximum versatility and its high output: Dual input 230V (50A) or 120V (20A) High output of 40A max.

It can be used in the following applications which include: sheet metal to plate cutting, auto Body, farm & Ranch, HVAC, plumbing, contractor, general Fabrication.

Pros

  • It is portable and generator-friendly.
  • It is the drag torch technology that makes it possible to torch directly across the metal surface for precise cuts.
  • It has a built-in air compressor which makes it easier.
  • It possesses a ground cable and clamps for easy repairs.
  • It is easy to use and repair.
  • It is versatile and can be used for various functions.

Cons

  • It is quite expensive.
  • It cannot be used to cut very thick metals.

5. Thermal Dynamics AirCut Light Duty Plasma Cutter

Thermal Dynamics 1-1110-1 AirCut 15C Light Duty Plasma Cutter, PCH-10 70° Hand Torch, 20' Leads, 120V, 1 Phase
Thermal Dynamics 1-1110-1 AirCut 15C Light Duty Plasma Cutter, PCH-10 70° Hand Torch, 20' Leads, 120V, 1 Phase
  • Portable plasma cutting system with built-in air compressor
  • This unit comes standard with a built-in air compressor
  • Weighs only 29 lbs (13.2 kg), almost 50 percent lighter than the competition
  • Superior cutting capacity - 1/8 inch
  • Recommended cut, 3/16 inch
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Last update on 2023-03-09 / Images from Amazon Product Advertising API

Thermal Dynamics AirCut Plasma Cutter is a plasma cutting system that has an input of 230 V single phase, 50/60 Hz and features an amperage range of 15 – 35 A.

This plasma cutter comes with a recommended clean-cut capacity of 1/2″ which is used for maintenance or repair and fabrication. It also offers a duty cycle of 35% at 35 A and includes power supply, low system cost, 20′ lead, there is the SureLok PCH-42ER hand torch readiness with 70 deg. With a 10′ input power cable, spare parts kit, humidity removal kit and an operating manual.

Thermal Dynamics light-duty Air Plasma Cutter comes with built-in air compressors that offer optimum convenience and is versatile for a wide range of cutting applications like expanded metal, HVAC spiral ducting, metal studs and construction.

The plasma cutter has a condenser which reduces the moisture in the air supply. The plasma cutter provides optimum arc visibility and the hand torch switch provides great operator control.

Pros

  • This plasma cutter features maximum convenience and portability.
  • It has a condenser that minimizes moisture in the air supply.
  • It possesses excellent operator control.
  • It provides maximum arc visibility for excellent operator control.
  • It is versatile for varieties of applications.
  • It has a built-in compressor and a powerful performance.

Cons

  • It is not as easy to set up.
  • It is relatively expensive.

6. Lincoln Electric Tomahawk 375 Air Plasma Cutter

Sale
Plasma Cutter, 10-25A, Inverter, 70 PSI
9 Reviews
Plasma Cutter, 10-25A, Inverter, 70 PSI
  • Occupational Health & Safety
  • Country of Manifacturer: Poland
  • Manufacturer: Lincoln Electric
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Last update on 2023-03-09 / Images from Amazon Product Advertising API

The Lincoln Electric Tomahawk 375 Air Plasma Cutter is best for use with thick metal, such as steel and stainless steel. 

This plasma cutter has a duty cycle of 100% and can reach the cutting capacity of 1/2 inch up to 18-gauges at 70 PSI.

It also has inverter technology which saves wear on the motor while increasing the performance output which makes it last longer than most plasma cutters. 

The 10-foot cable lets you cut in tight spaces, like confined areas under buildings, without having to work from a ladder or crane. So if you want to save time by getting deep cuts done quickly without issues like collateral damage to adjacent objects, then this is the right product for you.

The ergonomically designed handle comes equipped with a pistol grip trigger that could not be more intuitive to use.

Features We Like:

  • Cuts up to 3/8 inch steel
  • Load-tested for safety and quality assurance
  • High power output with plenty of control
  • Built-in regulator 
  • Tons of power with 10-25 amps output for fast cuts
  • Saves time on cutting
  • Durable machine cutting power

7. Hobart Airforce 27i Plasma Cutter 

Hobart 500565 Airforce 27i Plasma Cutter 120/240V
37 Reviews
Hobart 500565 Airforce 27i Plasma Cutter 120/240V
  • Multi-Voltage plug (MVP) allows you to connect to 120 V or 240 V power.
  • Excels at cutting 3/8 in mild steel, can sever 5/8 in mild steel
  • Fan-On-Demand - Runs only when needed reducing dust/debris pulled into unit.
  • More precise cut, thinner kerf, less slag to clean up. XT30R torch with 12 ft lead and consumables
  • Wind Tunnel Technology - Prevents abrasive dust and particles from damaging internal components.Plasma Material Thickness: 1/4 inches to 3/8 inches
Check Price on Amazon

Last update on 2023-03-09 / Images from Amazon Product Advertising API

If you want to cut metal like butter, the Hobart 27i is the right choice. The Hobart Airforce 27i Plasma Cutter is a Multi-Voltage plug that allows you to connect to 120 V or 240 V power.

This unit excels at shearing 3/8 inch mild steel effortlessly and severing 5/8 inch for exquisite detail work with excellent cutting speeds.

 The fan-on-demand feature guarantees that the cutter runs only when needed, reducing dust or debris pulled into the unit, so it lasts longer and runs cleaner in between jobs.

With Wind Tunnel Technology that eliminates abrasive dust from damaging your internal components, you’ll have less clean-up and a more precise cut time than ever before possible.

Features We Like:

  • Precise cut, thinner kerf, less slag to clean up. 
  • Easy to use 
  • Multi-voltage plug (MVP) for connecting 120 V or 240 V power. 
  • XT30R torch with 12 ft leads and consumables.
  • Shorter slag build-up and cleaner cut.

8. Miller Electric Spectrum 875 Plasma Cutter 

Miller Electric Plasma Cutter, Spectrum 875, 90 PSI, 50ft.
Miller Electric Plasma Cutter, Spectrum 875, 90 PSI, 50ft.
  • Occupational Health & Safety
  • Country of Manifacturer: United States
  • Manufacturer: Miller Electric
Check Price on Amazon

Last update on 2023-03-09 / Images from Amazon Product Advertising API

Miller Electric Spectrum 875 Plasma Cutter is a lightweight, compact and portable plasma cutter. It has an easy-to-use touch screen display with a digital readout of the machine’s settings and features an easy access front panel. 

This tool utilizes air cooling for better heat management, which helps prolong the life of the torch and consumables.

The built-in tank allows you to use this machine with compressed air or argon gas.

The Spectrum 875 has a duty cycle of 40 percent at 100 percent power, meaning the machine can be run continuously for 4 minutes before needing a 10 minute cool down period.

This unit comes equipped with an XT60 handheld torch and 50-foot cable that allows you to work freely in the shop or on the job site.

It is perfect for cutting mild steel, stainless steel, aluminum and other non-ferrous materials up to 7/8 inch thick.

Features We Like:

  • Highly portable
  • Perfect for metal cutting workshops/job sites 
  • Low cost of ownership 
  • Comes with a 50-foot cable to work freely
  • Fully adjustable output Fan
  • Can cut 3/8 inch steel, stainless steel, aluminum and other non-ferrous materials

Factors Consideration Before Buying A Plasma Cutter With Built-In Air Compressor

You will need to consider many factors when looking for a plasma cutter with a built-in air compressor. This is because many models are designed for a specific use, and some other factors will decide how appropriate it is for your needs.

So before you consider buying a plasma cutter with a built-in air compressor, you should first take note of the following features:  

Portable Design

The first consideration when choosing a new plasma cutter with a built-in air compressor is the design and overall weight of the unit. This will be true if you want to use it in a mobile or portable work environment.

Much like your co2 torch, you will need one lightweight and easy to carry around while giving off a very high level of performance.

Cutting Output

The cutting capacity of your plasma cutter can also be an important consideration when choosing the best model for you. Some are designed to cut specific thicknesses of metal, allowing them to work well with pipes and other thinner metals, while others can cut up to 1/2-inch thick steel pieces.

Power Source

This is another important factor to take note of. Not all plasma cutters with an air compressor are designed for use on the same types of power sources, so you will want to ensure that your unit works well with whatever type your work environment calls for.

Some models can be powered by gas, while others require a more permanent power connection, such as 120 volts. If you do not have a permanent power connection in your work environment, then a gas-powered unit may be best, and vice-versa.

Cutting Features

One of the most important factors when choosing a plasma cutter is the cutting features. These can include many different aspects, including available gas flow, cutting speed, if the unit can cut through thick metals, how it deals with slag and other problems that you may encounter while using it, and portability.

Some plasma cutters have more advanced features than others. These include built-in air hoses for better control over-pressurized airflow, cooling systems, front and back airflow to allow for easier use when cutting in different positions, and automatic shut-offs if the unit falls over or is dropped a certain height, as well as safety sensors.

Price

Of course, the price will also play a role in your choice of plasma cutter with a built-in air compressor. Like any other product, many of the best options can be high in price, but you may also want to consider some of the lower-priced models. These include units that are still capable of running well even though they cost less and others that offer more features than their pricier counterparts for less money.

Duty Cycle

This refers to how often you can safely run your plasma cutter with a built-in air compressor. The duty cycle is an important consideration and essentially means that a particular model may only handle a certain amount of use in a given period of time before it must be allowed to cool off.

The duty cycle on most plasma cutter models is anywhere from 5-10 minutes. If you do not factor in the time it takes to cool down, this can be a less than desirable amount of time for some jobs. Make sure that you understand how long your unit needs to cool before you run it again.

Efficiency

The efficiency of any plasma cutter is an important concern when choosing a new unit, especially if you plan to use it for long periods. This refers to the amount and quality of cuts that your model can make in any given period of time and is usually related to how much power it uses.

Much like an arc welder, plasma cutters will consume more power as they work, so efficiency is an important factor to consider in your choice.

Air Consumption

While considering the best plasma cutter with built-in air compressor reviews, you will also want to note how much air your model uses when running under load or pressure. Many of these models require a constant flow of pressurized air from a tank of some sort to function and can use a lot of air when they do. This is especially true for the models that are designed to run continuously for long periods.

Safety Features

Of course, safety will also be an important consideration when choosing the best plasma cutter built-in air compressor reviews. Ensure that your unit comes equipped with any necessary safety features like a lockout button and the ability to shut down if it is dropped or falls over.

Weight And Dimensions

When considering the best plasma cutter with built-in air compressor reviews, think about how much weight you can handle when dealing with a bulky cutter unit. You will also want to look at the actual size of your unit, especially since you will likely need to deal with it in tight spaces.

Warranty

Many of the best plasma cutters with built-in air compressor reviews will come with warranties on parts as well as labor. This is a great way to protect your investment, especially if you are considering an expensive unit.

Advanced Technology

The most advanced models on the market today are designed to run using inverter technology, which helps to provide a more consistent flow of energy than traditional units can. This is especially important if you will be doing extensive dry cutting or other high-volume jobs requiring longer running periods.

Accessibility

The best plasma cutter with built-in air compressor reviews will also look at issues related to the accessibility of any given model. This is often determined by the overall size but can also be influenced by other design features like belt drives and other mechanisms that improve portability.

Ease of Use

One of the most important considerations when choosing the best plasma cutter with built-in air compressor reviews is how easy your model will be to use. This should include ease of assembly and maintenance and safety features that help protect you against accidents with this very powerful tool.

Frequently Asked Questions

Q. How Much Air Pressure Does It Take To Run A Plasma Cutter?

The most important thing to note is that the air pressure required for a plasma cutter is much higher than an air compressor’s maximum operating pressure rating, which in some cases can be as low as 90 psi. When using a plasma cutter, the air pressure is typically somewhere in the 200 psi range. However, it can go up to 500 psi or more if additional factors such as long periods of continuous use or extended cutting times.

Q. Does The Hobart 27i Have A Built-In Compressor?

If you are looking for a plasma cutter with a built-in compressor, the Hobart 27i is a great option. It features an onboard air compressor which you can use to power your cuts. It has been designed to provide you with constant power due to its highly efficient motor. This means that even if you are working for long hours or lengthen the amount of time between cutting cycles, the power will remain consistent and there won’t be any loss in performance.

Q. What Size Air Compressor Do You Need To Run A Plasma Cutter?

The size of the air compressor required to run a plasma cutter will depend on the CFM rating and the cutting arc of your tool. It would help if you were looking for an air compressor that can generate around 300 CFM at 90 PSI for most applications. A good rule of thumb is to make sure your air compressor can provide you with at least 2 times the CFM rating of your tool.

Q. What Is A Recommended Air Compressor For Running A Plasma Cutter?

It would help if you were looking for a model that can deliver at least 90 PSI and about 100 CFM. You need such a high level of CFM because the plasma cutter will require at least double this figure to operate properly.

Q. Do You Need An Air Compressor For A Plasma Cutter?

Plasma cutters need a steady supply of air to power the plasma arc and cutting process. Therefore, you will need a compressor that can provide enough continuous airflow to maintain performance levels at all times when using the tool.

Q. What Kind Of Air Does A Plasma Cutter Use?

A plasma cutter uses compressed oxygen, just as an arc welder would use. This means that the air pressure and flow required to run a plasma cutter will be similar to those of an air compressor designed for welding applications.

Q. How Much Does A Well-Made Air Compressor Cost?

There are so many different air compressors on the market, so the cost will vary depending on the type of model you opt for. You can buy great quality air compressors for around $300 or less. However, some more advanced models come with bigger price tags.

Q. Are There Any Downsides To Plasma Cutters With Built-In Air Compressors? 

The main downside is the overall cost of buying a unit. Yes, plasma cutters with built-in air compressors tend to be very expensive compared to their non-motorized counterparts. Apart from this, there really are no other disadvantages to these types of models.

Q. Which Are The Best Models?

While there are so many great options for plasma cutters with built-in air compressors, two models worth considering are the Hobart 500260 and the Lotos LT5000DC. Both of these models feature a design that makes for excellent portability but still comes with all of the features you’ll need for any DIY or professional project.

Q. Why Are These Plasma Cutter More Expensive Than A Normal Non-Air Compressor Unit?

It is an apparent fact that a plasma cutter with built-in compressors is more costly than a plasma cutter without built-in compressors of the same cutting ability.

This is simply due to the fact that the machine has both a plasma cutter and air compressor in one unit thus increasing its cost price.

However, if you only need this machine in your shop then it may be worth looking into getting a stand-alone compressor and a regular plasma cutter. This means you can enjoy the benefit of a stand-alone compressor for your shop that can be used with other tools.

However, this means you will be sacrificing the portability options that a self-sufficient plasma cut offers. This decision solely depends on how you plan to use your plasma cutter and whether or not you would enjoy any benefit from a stand-alone compressor.

Q. What Is The Maintenance Cost For These Machines?

The major or real cost of operation when buying a plasma cutter is actually the torch consumables. They tend to vary in price however, you can get it offered at a discounted price from third-party manufacturers.

The fact is that a plasma cutter will save you a number of times compared to an Oxy-Fuel saw or rig because the price of consumables will be the least of your worries. You have to be buying consumables within some interval of months for your machine depending on how much and often you use it.

It also depends on how well you take care of your torch and make smart cuts which will make your consumables last a lot longer thereby decreasing the cost of ownership.

In the long run, with practice and experience of your machine usage, you will find it to be a very cheap machine to have with awesome capabilities.

Other Useful Accessories

There is a list of some other useful accessories that you will need when working with your plasma cutter. These things are to help you cut well and to ensure your personal safety and necessary precautions to keep you from harm, they include:

  • Antra Auto-Darkening Helmet
  • Hobart Premium Welding Gloves
  • Giantex Welding/Plasma Cart
  • Lincoln Leather Welding Jacket
  • Revco 100% Cotton Welding Cap

You most certainly need the appropriate accessories for you to be to work safer and easier with your machine.

A helmet is needed to shield your eyes and gloves to protect your hands else you risk hurting yourself very severely.

A leather jacket is recommended for skin and cloth protection from sparks otherwise you start seeing holes in all your clothes.

You also need a head beanie to keep your head from burning at the top when using the plasma torch above your head.

Also, get a cart, it is actually a great option if you need to move your machine around your shop and keep all of your gear with it for easy access and convenience.

Conclusion

Despite the fact that the price of plasma cutting systems with built-in air compressors tends to be higher than the normal plasma cutter without an air compressor, you will soon discover that it is absolutely worth it.

The normal plasma cutter still requires that you buy an external air compressor and with that, it cannot be as portable as the plasma cutter with the built-in air compressor.

Even when you add up the cost of the single plasma cutter together with an external air compressor, it may end up having a greater expense compared to having a complete built-in air compressor plasma cutter.

However, when you are to buy a plasma cutting system, Hypertherm Powermax 30 AIR Hand System is widely considered as one of the best plasma cutter with built in air compressor and we highly recommend it for your optimum satisfaction and portability.

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